Thermal Optimization
Energy and Fuel Efficiency
Maximizing fuel savings through analysis of heat and clinker cycles, combustion air preheating, and advanced automation systems.
Technical Details and Application
Fuel consumption, which is the largest cost item of industrial plants, is also the main source of indirect carbon emissions. Our energy and fuel efficiency solutions cover the minimization of thermal losses, feeding back high-temperature combustion air to the system via recuperators, and burner combustion optimizations. In this way, we increase the operational efficiency of your plant while reducing its carbon footprint.
Operational Benefits Provided
- ✓Provides direct cash savings in natural gas and coal costs.
- ✓Reduces total energy intensity of the plant (TOE/ton).
- ✓Extends boiler and kiln life through thermal optimization.
- ✓Supports ISO 50001 Energy Management System standards.
Technical Parameters
| Application Area | Tunnel Kilns, Glass Melting Furnaces, Steam Boilers |
| Fuel Saving Potential | 10% - 30% Natural Gas / Coal Savings |
| Return on Investment (ROI) | 18 - 36 Months |
| Measurement Infrastructure | Continuous Emission Measurement Systems (CEMS) Integration |