Flue Gas & Process Solutions
Evaluation of flue gas flow and temperature, waste heat recovery (WHR) turbines, and filtration integration for harmful emissions.
Technical Details and Application
Flue gas is the largest unused energy source in industrial plants. Our flue gas and process solutions involve converting the energy of high-temperature flue gases into electrical energy via Organic Rankine Cycle (ORC) or steam turbines. At the same time, we coordinate the filtration processes of SOx, NOx, and particulate matter in the flue gas to guarantee full compliance with environmental regulations.
"Converting stack waste heat above 200°C into electricity via ORC turbines empowers factories to generate captive green power at zero fuel cost," stressed Thermal Plant Director Serkan Aydın.
Operational Benefits Provided
- ✓Meets the plant's self-consumption by converting the heat discharged from the chimney into electricity.
- ✓Provides electricity generation with zero additional fuel inputs.
- ✓Reduces thermal environmental pollution by lowering flue gas exit temperature.
- ✓Ensures full compliance with environmental emission regulations and easy licensing.
How does electricity generation from flue gas waste heat recovery (WHR) work?
Flue gas waste heat recovery (WHR) works by redirecting high-temperature kiln and turbine exhaust gases into Organic Rankine Cycle (ORC) systems or steam turbines. With zero additional fuel consumption, the system generates between 500 kW and 15 MW of electricity, decreasing grid dependency and preventing thermal environmental pollution.
Technical Parameters
| Application Area | Factory Main Stacks, Cogeneration Outlets |
| Electricity Production Capacity | 500 kW - 15 MW WHR Plants |
| Flue Gas Temp Limit | Gas Flows Between 150°C - 600°C |
| Technical Infrastructure | ORC (Organic Rankine Cycle) / Steam Turbine |
Flue Gas & Process Solutions — SSS & Teknik Rehber
How does electricity generation from flue gas waste heat recovery (WHR) work?+
Flue gas waste heat recovery (WHR) works by redirecting high-temperature kiln and turbine exhaust gases into Organic Rankine Cycle (ORC) systems or steam turbines. With zero additional fuel consumption, the system generates between 500 kW and 15 MW of electricity, decreasing grid dependency and preventing thermal environmental pollution.
Industrial Decarbonization & Related Navigation Mesh
Comprehensive engineering guides, technical solutions, and green financing models for heavy industry and real estate.
Core Solutions
Industrial Sectors
Finance & Asset Management
Methodology, Guides & Tools
- 📋EU CBAM Regulation Guide
- 🔄Life Cycle Assessment (LCA)
- 📈ESG Scores & Green Loan Frameworks
- ⚙️7-Stage Turnkey Project Model
- 🗺️Regional Scope (TR, EU, RU, CIS)
- 🛡️Independent Clean-Tech Partners
- 📐Optima Atlas — GHG & ISO Standards
- 🚀Pilot Projects & Implementation
- 🧮B2B Carbon ROI Calculator
- 🎯Interactive Project Navigator
- 📞Pre-Feasibility & Site Audit Request